Global

Ignition electrodes

Wide range of ignition electrodes - FKK Corporation

Ignition electrodes used for the ignition and temperature control in gas or fuel combustion equipment, work on the principle of ignition by high voltage flashover.

FKK Corporation ignition electrodes, flame sensor rods and assemblies come in over infinite configurations. If your application requires an electrode and temperature control plug, we have a design that will fit your needs. Our high quality components are designed using deep knowledge of forming and assembly equipment. We accurately and efficiently produce high quality (made in Japan) electrodes that deliver the best thermal and electrical properties.

Produced by implementing unique metallization and ceramic lamination, the process allows production of complex shape. The main material used in the insulator is high alumina (95%). The characteristic of this material are high mechanical strength and resistance to thermal shock and electrical load.

The more Japanese ignition electrodes and flame sensor rods are hight resistant to humidity (sealed) and can be placed in very humid using environment systems.


Applications

  • Gas-and oil-fired water heaters
  • Gas-and oil-fired heating equipment / furnaces
  • Gas-and oil-fired boilers
  • Gas grills / tabletop burners
  • Commercial kitchen appliances
  • Other appliances

Types

Ignition electrodes - FKK Corporation

Ignition electrodes

Insulator: Alumina 95%, 90%, 75%, 50%; Mullite; Steatite

Flame Sensor Rods - FKK Corporation

Flame Sensor Rods

Insulator: Alumina 95%, 90%

Electrode assemblies - FKK Corporation

Electrode assemblies

Electrode assemblies are used for direct spark and hot surface ignition to deliver the hottest spark. These electrode assemblies can be custom designed to meet specific OEM direct spark and hot surface ignition system requirements. FKK electrode assemblies for gas ignition systems can incorporate flame sensor rods, spark ignition systems according to requirements.

 

Our electrode assemblies are custom fabricated to position the spark gap precisely and meet other design requirements. Further these electrode assemblies can use alumina ceramics or silicon nitride  for high voltage and high temperature applications up to 1,500°c and the rods can be made from nickel-chrome, stainless steel, or other specialty metals.


Specification features

Available with brackets made from copper flash or nickel plated, cold rolled steel in various shapes and sizes, our electrode and flame sensor rods can be supplied with embedded lead wires to virtually any length and spark to plug type connectors and quick-disconnects. Our components  can be produced in hundreds to millions of pieces per year, depending upon configuration quantity and OEM requirements.

  • Electrodes and flame sensor: single electrodes, double electrodes or blocks of electrodes for single or multiple pole ignition, and for flame monitoring or ionisation electrodes and probes
  • Integrated ignition leads: to feet in common temperature classes and diameters, matched to the ignition system in copper and resistor versions
  • Protective caps, connectors, fittings, interference suppressors and hot temperature sensors

Materials and production methods

Insulator material
Insulator forming methods
Electrode wire material
Adhesive

Alumina 95%

Injection molding

Hitachi Metals Ltd. SYTT

(Fe-Cr-AL Alloy wire)

Inorganic adhesive (developed in-house products)

Resistance strength specifications

Moisture sensitivity specifications

Improved air tightness specification

Various generic inorganic adhesive

Organic adhesive (adhesive seal)

Heat-resistant silicone resin

Various epoxy resins

Alumina 90%

Alumina 92%

Alumina 75%

Mullite

Steatite

Heat resistant resin

Other

Dry powder molding press

Wet powder molding press

Extrusion

Slip Casting

Kanthal

PYROMAX

FCHW1/FCHW2

SUS304/310/316

FCHW1/FCHW2
Other SUS304/310/316
Inconel
Various Ni-Cr alloy wire

Other

 

simple ignition electrodes - FKK Corporation ignition electrodes - FKK Corporation
temperature control - FKK Corporation direct mount igniter electrode - FKK Corporation